NEW PRODUCT INNOVAION Of MULTI RESPONSE GEAR
Category
New Product Innovation, Product Management, Compliance Management, Lean manufacturing, Portfolio management
Applications
Gerber technology , Adobe Suite, JIRA, SAP,HYBRIS
Year
2019-2021
OBJECTIVE
Multi-response gear, designed to accommodate multi certifications specifically created for medical calls, motor vehicle extrications and technical rescue contributing 80% of the annual calls for a fire station. The revenue for this gear alone is planned to average $4,000,000 annually while remaining lightweight and adaptable, is essential for addressing the diverse challenges firefighters agility and safety,
OUTCOME
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Tackling UL test failure in Medical emergency cert NFPA 1992 for liquid penetration on the interior garment elements due to moisture barrier absorbent toweling through design strategy in a short period to save UL certification deadlines.
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Manufacturing challenges due to change of production line and reducing cycle time not compromising low cost product by routing changes and design changes avoiding over engineering.
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Challenges of maintaining tri-certificate product features and employing liner attachments options without failing NFPA requirements maintain modularity and uniformity in design through different combination of certification.
Key features of our one-of-a-kind multi-certificate modular fire suit
Multi Certification Modularity
Innovating firefighting gear, our multi-certification suit offers lightweight modularity. By integrating detachable moisture barrier layers, it streamlines mission changes, reduces complexity, and optimizes time efficiency during fire calls
Economical Price Point
Expanding across North America, our product caters to a diverse demographic by offering affordability and versatility. Eliminating the need for multiple gears for various certifications, our solution is accessible for non-structural emergencies, ensuring comprehensive coverage at an accessible price point
Design Features
Introducing an athletic-inspired redesign, our innovative fire gear breaks away from traditional designs. Featuring a lower waist and raised biswing back, it offers enhanced mobility and adaptability, making it suitable for both station wear and emergency ground operations
Discover the exceptional features of our one-of-a-kind multi-certificate modular fire suit:
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Versatility with Compliance: Engineered to meet 3 combination certifications, our suit ensures readiness for diverse firefighting scenarios, from rescue fires to hazardous material incidents to medical emergencies. Certified to meet stringent safety standards, our fire suit guarantees compliance with industry regulations, providing peace of mind for firefighters and ensuring their safety in every situation.
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Customization: With interchangeable components, including protective layers and accessories, our suit allows firefighters to tailor their gear to suit the specific demands of each mission and available in custom sizing with special alterations.
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Lightweight Comfort Design: Crafted with advanced materials, our suit offers premium protection while maintaining optimal mobility, enabling firefighters to navigate dynamic environments with ease with ergonomic design during extended wear optimizing firefighter efficiency and performance.
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Enhanced Safety: Equipped with state-of-the-art safety features such as reflective panels and integrated communication systems, our suit enhances situational awareness and fosters effective team communication.
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Durability: Built to withstand the toughest firefighting conditions, our suit is engineered for long-lasting performance, ensuring reliable protection in the field.
Milestones
Scroll to learn about our company’s journey
Los Angeles Fire Dept Project
OBJECTIVE
As Los Angeles stands as our second-highest volume customer, we're embarking on a comprehensive redesign of our closure system. This endeavor involves obtaining necessary certifications, implementing option changes, and retraining multiple production lines to ensure consistent manufacturing. Our objective is to enhance efficiency, meet increased order volume demands, and deliver top-quality products that exceed customer expectations
OUTCOME
As a technical designer / product owner facilitating manufacturing processes, I spearheaded the transition of Los Angeles Fire Department's pant production to the TOG line managing changes for a high-volume order within a short timeframe presents significant challenges, especially when multiple production lines are involved in ensuring consistency. Through strategic coordination and technical expertise, redrafting value stream mapping, modifying tech packs orchestrated model modifications and the creation of modular pocket and reinforcement designs, optimizing efficiency and functionality in production we successfully elevated manufacturing standards to meet the demands of our esteemed customers, such as the Los Angeles Fire Department.
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40 CAL ARC FLASH SUIT PROJECT
NEXGEN COLLABRATION FOR META MARKET
OBJECTIVE
As a product manager and technical designer, I oversee collaboration with third-party suppliers NEXGEN for fire suit manufacturing, including approving and revising sizing charts, adjusting grading rules, and facilitating pattern modifications. Constant product development support ensures enhanced technical competency throughout the garment's lifecycle. Our focus on improving worker comfort involves implementing modern designs, updated fabrics, and integrated RFID tags for connected worker technology. Pro-Wear Plus showcases up to 17 new features, including Honeywell Salisbury's exclusive 40 Cal Premium ensemble, offering the lightest and most breathable 40/100 Cal suits on the market, coupled with optimized fit and ergonomics, setting a new standard for innovation.
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OUTCOME
Bringing North American manufacturing standards to the META market at a lower cost presented challenges, particularly in translating technical design details across language barriers. However, we overcame these obstacles through extensive process mapping training and root cause analysis, effectively addressing all identified gaps.
